| EXPERT WORK FORCE : |
| Saraswati Global has excellence in design, manufacture, and customer service. We have an efficient and dedicated workforce in every step of under mentioned production process, which in turn produces satisfactory results for our valued buyers. They work with full devotion and enthusiasm that governs our image as an employer friendly organization. Our creative and innovative designers are working hard and is meeting the upcoming demands of the customers. Company has in house production facilities and manufacture various types of carpets. Our all manufacturing units are well equipped with all kinds machines. Each and every item is carefully monitored under the supervision of experts before they are ready to export. At Saraswati Global Ltd., we have created an atmosphere that gives our employees a sense of belonging, which surely affects organization's growth as a successful and progressive group. |
| PRODUCTION PROCESS |
| The process of making knotted carpets is long and tedious. Sheep are washed in spring before cutting the wool. They are then shorn and the wool after being re washed is converted to yarn. For a silk carpet, the silk fiber is converted to yarn. The yarn is finally dyed in required colors. |
| 1.WOOL/ SILK Capital |
| 2.YARN MANUFACTURING |
| 3.DYEING OF YARN |
| 4.OPENING OF YARN |
| 5.DYED YARN |
| 6.TANI, THEDA MANUFACTURING |
| 7.DESIGN /MAP DEVELOPMENT |
| 8.MATERIAL ISSUE TO WEAVERS |
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A. MAP |
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B. YARN |
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C. TANI |
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D. THEDA |
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| 9.WEAVING- The loom gives shape to the carpet-weaver’s creative expressions. |
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» The wrap threads are stretched on the loom vertically.
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» Each pile is knotted manually to the wrap threads following the design
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» The weft thread is inserted when a row of knots is completed.
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» After knotting the whole carpet, the pile is shorn to the required length.
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» The carpet is finally washed or treated with chemicals as and when requires.
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Quality
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The quality of a rug is judged by its density. The more the number of knots per square inch, better the quality. Dense carpets are more durable and have finer and more detailed patterns. A very good quality knotted rug may have 350 to 1000 knots per square inch depending upon the material.
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10.SEMI FINISHED CARPETS
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| 11.FINISHING PROCESS : Finishing is a meticulous process which requires skillful craftsmanship. For zero defect in pieces , quality is being checked minutely at every step. |
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a. THUKAI –To correct the border, design; Increase or reduce the size. |
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b. RAFU- |
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c. RAW CLIPPING-First of all check the Pile ,in a unfinish piece pile are not similar. Therefore according to pile and quality use the raw clipping. |
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d. BIRAI- Berai to make it even |
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e.WASHING- Washing of a carpet is done to bring sheen and luster, therefore, it is as important as coloring, designing and weaving. this is the final stage of carpet weaving and hence requires a lot of careful handling. Washing is done with water mixed with soap, bleaching powder and other natural chemicals. After washing, the carpet is kept in the sunlight for drying |
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f. KHICHAI |
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g. KARNI |
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h. FINAL CLIPPING |
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i. CHITA JAALI |
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j. SARSI ANTIC |
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k. COLOUR CUT |
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l. EMBOSSING |
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| 12.PACKING |
